This volume compiles information from physics, metallurgy, and mechanical and electrical engineering to epitomize the fundamental characteristics of flat rolling steel. It proceeds from in-depth analyses of metal properties and behaviours to technologies in application. It also presents qualitative and quantitative advances in cost-effective steel production.

Emphasizing solutions to the problems of achieving tight tolerances of important geometrical parameters such as thickness, width, cross-sectional profile, and flatness, this reference focuses on the principles and applications of the technology for producing high-quality, flat-rolled steel products.

Over 35% of all light gauge steel produced in North America is processed through roll forming lines, and nearly all ductile sheet metals with a thickness between .004 and .75 can also be roll formed. The Roll Forming Handbook provides the first comprehensive guide to all aspects of the roll forming process, from conception to practical know-how. The author provides information on roll forming mills, uncoilers, presses, die accelerators, and other equipment. Supplementing this information are a discussion on roll design, setup, troubleshooting, materials to be formed, and lubrication. This is...

This work presents the fundamental principles of continuous flow manufacturing, furnishing a corporate strategy and set of operating rules that help create an environment where continuous flow manufacturing can flourish. A 10-step methodology for converting a traditional factory to a continuous flow operation is provided, and conventional manufacturing techniques are compared with the continuous flow approach.

This work examines the evolution and rationale of the ISO 9000 series of standards, their structure, interpretation and relationship to other quality systems. Theory and applications are provided, and the author explains how to put the standards into place and achieve quality. Specific methods and tools for the implementation of the ISO standards that lead to certification and certification maintenance are supplied.

The first manufacturing book to examine time-based break-even analysis, this landmark reference/text applies cost analysis to a variety of industrial processes, employing a new, problem-based approach to manufacturing procedures, materials, and management. An Introduction to Manufacturing Processes and Materials integrates analysis of material costs and process costs, yielding a realistic, effective approach to planning and executing efficient manufacturing schemes. It discusses tool engineering, particularly in terms of cost for press work, forming dies, and casting patterns, process...

Illustrates recently developed fixture design and verification technology, focusing on their central role in manufacturing processes. The text uses up-to-date computer technology to minimize costs, increase productivity and assure product quality. It presents advanced data and analysis that is directly applicable to development of comprehensive computer-aided modular fixture design system.

The design for assembly (DFA) method has become a widely used way for companies to introduce competitive designs at reduced costs. This text places the consideration and application of automatic assembly in the context of DFA, addressing product design for both automated and manual assembly processes. The author enumerates the components, processes, performance, and comparative economics of several types of automatic assembly systems. To this end, the book includes specific information on equipment such as transfer devices, parts feeders, feed tracks, placing mechanisms, and robots. This is...

Provides the first treatment in English dedicated to lapping and polishing technologies and processes Examines lapping of brittle and ductile materials and includes a special chapter on lapping equipment Covers polishing and CMP in detail Presents the latest technologies illustrated by case studies Reflects the experience of leading experts from Japan, Germany, and the US Lapping and polishing are the most precise processes used to finish the surfaces of mechanical and electronics/semiconductor components. The Handbook of Lapping and Polishing is the first book written in English to...

A discussion of applications of machine vision technology in the semiconductor, electronic, automotive, wood, food, pharmaceutical, printing, and container industries. It describes systems that enable projects to move forward swiftly and efficiently, and focuses on the nuances of the engineering and system integration of machine vision technology.