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This book has aimed to give in detail knowladge about numerical modeling technique to examine the residual stresses induced by orthogonal machining in the finished work piece. The finite element method is used to simulate and analyze the residual stresses induced by a orthogonal metal cutting process. A Dynamics explicit time integration technique with Arbitrary Lagrangian Eulerian (ALE) adaptive meshing Finite Element Method (FEM) is employed to simulate the model. The Johnson-Cook material model is used to describe the work material behaviour and fully coupled thermal-stress analysis are...