The 7 Kata: Toyota Kata, Twi, and Lean Training

ISBN-13: 9781439880777 / Angielski / Miękka / 2012 / 191 str.

Conrad Soltero

Opis

The biggest competitive advantage an organization can achieve comes from the synergies created by employees skilled in enhancing organizational dynamics. The Seven Kata: Toyota Kata, TWI, and Lean Training supplies time-tested tools and advice to help readers adapt to changing conditions and outcompete their rivals. It explains why a mix of the skill sets that Training Within Industry (TWI) and the Toyota "Kata" (behavior patterns)" "teach" "is the ideal recipe to" "boost organizational synergies and enhance any Lean transformation.

Winner of a 2013 Shingo Prize for Operational Excellence

Bridging the "kata"/TWI nexus, the book lays out a road map for Lean success. It devotes a chapter to each of the Seven "Kata" and suggests possible courses of action dependent on your organization s strengths and constraints. Bringing together valuable information on many of the disjointed Lean practices, it explains key Lean concepts, including gemba walks, genchi gembutsu, and PDCA.

After introducing "kata," it reveals the different "kata" inherent in the three major TWI courses and the TWI Job Safety course. It illustrates the value stream analysis relationship to the "kata" and the "kata" relationship to TWI. It also demonstrates how to use "kata" to solve the problems identified in your value stream analysis while simultaneously conditioning your employees adaptive thinking patterns.

Supplying a clear understanding of exactly where the seven "kata" apply in your Lean journey, the authors include helpful guidelines for coaching a "kata." They also highlight mistakes they have experienced or witnessed so you can avoid the same pitfalls. As globalism continues to make management s organizational skills a competitive differentiator, this book provides you with the tools to use the seven "kata" to place your organization on a discernible path towards operational excellence.

Listen to what Pat Boutier has to say about The Seven Kata. Part One Part Two"

Spis treści

A HISTORICAL PERSPECTIVE: From Socrates to the Guilds of the Renaissance. Eastern Thought and the Kata. TWI History. Lean & TPS. Summary. LEAN TRAINING: What Effective Lean Training Isn't. Why One-On-One OJT is Best. TWI and Task Standardization. Job Instruction - The Improvement Platform. Job Relations - Can't We All Just Get Along? Does Job Methods Really Take Too Long? Muri - Safety is Reasonable. The Other 2 TWI Courses. Summary. IMPROVEMENT KATA: Work Hardening Your Brain for Adaptability. Toyota Kata and Improvement Standardization. When Kaikaiku Is Not Possible. Grasping, PDCA, Reflection. Summary. APPLICATION: Lean Tools and Lean Practices. The Job Instruction and Kata Escalator.

O autorze

Conrad Soltero and Patrice Boutier are with the TMAC in El Paso, Texas.