Reliable Maintenance Planning, Estimating, and Scheduling

ISBN-13: 9780123970428 / Angielski / Miękka / 2014 / 520 str.

Ralph Peters

Opis

Written specifically for the oil and gas industry, Reliable Maintenance Planning, Estimating, and Scheduling provides maintenance managers and engineers with the tools and techniques to create a manageable maintenance program that will save money and prevent costly facility shutdowns. The ABCs of work identification, planning, prioritization, scheduling, and execution are explained. The objective is to provide the capacity to identify, select and apply maintenance interventions that assure an effective maintenance management, while maximizing equipment performance, value creation and opportune and effective decision making. The book provides a pre- and post- self-assessment that will allow for measure competency improvement. Maintenance Managers and Engineers receive an expert guide for developing detailed actions including repairs, alterations, and preventative maintenance.

• The nuts and bolts of the planning, estimating, and scheduling process for oil and gas facilities
• Step-by-step maintenance guide will provide long-term, results-based operational services
• Case studies based on the oil and gas industry

Spis treści

Introduction 1. Profit and Customer Centered Benefits of Planning and Scheduling 2. Defining Results to Top Leaders and Operations Leaders 3. Leadership: Creating Maintenance Leaders not Just Maintenance Managers 4. How to Create PRIDE in Maintenance within Craft Leaders and the Technical Work Force 5. Define Your Physical Asset Management Strategy with The Scoreboard for Maintenance Excellence and go Beyond ISO 55000 6. Planners Must Understand Productivity and How RMPES Enhances Total Operations Excellence 7. What to Look for When Hiring a Reliable Planner/Scheduler 8. Planner Review of the Maintenance Business System-Your CMMS-EAM System 9. Defining Maintenance Strategies for Critical Equipment with Reliability-Centered Maintenance (RCM) 10. Defining Total Maintenance Requirements and Backlog 11. Overview of a Reliable Planning-Estimating-Scheduling-Monitoring-Controlling Process 12. Why the Work Order is a Prime Source for Reliable Reliability Info 13. Detailed Planning with a Reliable Scope of Work and a Complete Job Package 14. Understanding Risk Based Maintenance (RBM) by using Risked-Based Planning with Risk Based Inspections (RBI) 15. Developing Improved Repair Methods plus Reliable Maintenance Planning Times with The ACE Team Process 16. Successful Scheduling by Keeping the Promise and Completing the Schedule 17. MRO Material Management: The Missing Link in Reliability 18. How to Measure Total Operations Success with The Reliable Maintenance Excellence Index 19. How This Book Can Apply to the Very Small Work Unit in Oil and Gas or to Any Type of Maintenance Operation 20. A Model for Success: Developing Your Next Steps for Sustainable and Reliable Maintenance Planning- Estimating and Scheduling Appendix A - The Scoreboard for Maintenance Excellence Appendix B - Acronyms and Glossary of Maintenance, MRO Stores/Inventory and Oil and Gas Terms Appendix C - Maintenance Planner/Scheduler or Maintenance Coordinator: Position Description and Job Evaluation Form Appendix D - A Format for a Leadership Driven, Self-Managed Team at GRIDCO Ghana: The GRIDCO CMMS Selection and Best Practices Implementation Team Draft Appendix E - Process Mapping for a Refinery - A Case Study and Work Initiation to Completed Work Reliability Improvement Analysis Appendix F - The CMMS Benchmarking System Appendix G - The ACE Team Benchmarking Process Team Charter Example and Methodology for Application Appendix H - Shop Load Plan, Master Schedule, and Shop Schedules: Example Forms and Steps on How to Use Appendix I - Management of Change (MOC) Procedures Example Appendix J - Sample Risk Management Plan Appendix K - Measuring the True Value of Maintenance Activities Appendix L - An SAP Planner Training Checklist Appendix M - Planner Viewpoints - A Case Study Discussion