"This book not only shows you how to practically implement and control kaizen success but can be used as a helpful manual for teaching others the core values and results of kaizen methodology." (Samantha Braithwaite, Inside Business Magazine, Vol. 37 (21), April, 2019)
Section One: Concepts
1. Kaizen concepts
1.1 Kaizen concept
1.2 Lean manufacturing and kaizen
1.3 Kaizen evolution
1.4 Successful implementation cases reported
1.5 Traditional implementation process for kaizen
1.6 Book objective and delimitation
1.7 Chapter conclusions
References
2. Kaizen: Literature review
2.1 Critical success factors for kaizen
2.2 Authors and research groups in kaizen
2.3 Universities and departments studying kaizen
2.4 Journals reporting kaizen studies
2.5 Chapter conclusions
References
3. Kaizen adoption
3.1 Activities associated to kaizen planning process
3.2 Activities associated to kaizen implementation process
3.3 Activities associated to kaizen control
3.4 Benefits gained from kaizen
3.5 Chapter conclusions
References
Section Two: Methodology research
4. Materials and methods
4.1 Data collection
4.2 Data screening
4.3 Descriptive analysis
4.4 Factor analysis
4.5 Structural equation models
References
Section Three: Univariate analysis
5. Planning kaizen
5.1 Descriptive analysis for activities associated to planning
5.2 Tendencies
5.3 Chapter conclusions
References
6. Kaizen implementation
6.1 Descriptive analysis for activities associated to implementation
6.2 Tendencies
6.3 Chapter conclusions
References
7. Controlling kaizen
7.1 Descriptive analysis for activities associated to control
7.2 Tendencies
7.3 Chapter conclusions
References
8. Benefits from kaizen
8.1 Descriptive analysis for benefits gained from kaizen
8.2 Tendencies
8.3 Chapter conclusions
References
Section Four: Multivariate analysis
9. Factor analysis
9.1 Factor analysis for activities associated to kaizen
9.2 Factor analysis for benefits gained from kaizen
Jorge Luis Garcia Alcaraz is a full time researcher of the Department of Industrial Engineering at the Autonomous University of Ciudad Juarez. His main research areas are related to Multi criteria decision making applied to manufacturing, production process modeling and statistical inference. He is founding member of the Mexican Society of Operation Research and active member in the Mexican Academy of Industrial Engineering.
Midiala Oropesa Ventois a researcher recognized by the National Council of Science and Technology of Mexico (CONACYT), member of the Mexican Society of Operations Research. Her main research areas are related to total quality management, continuous improvement, decision making and modeling applied to production processes.
Aide Aracely Maldonado Macias has a Ph.D. in Sciences in Industrial Engineering from the Technological Institute of Ciudad Juárez and is a full-time Professor-Investigator at the Autonomous University of Ciudad Juárez (UACJ).
This book reports a literature review on kaizen, its industrial applications, critical success factors, benefits gained, journals that publish about it, main authors (research groups) and universities. Kaizen is treated in this book in three stages: planning, implementation and control. The authors provide a questionnaire designed with activities in every stage, highlighting the benefits gained in each stage. The study has been applied to more than 400 managers and leaders in continuous improvement in Mexican maquiladoras. A univariate analysis is provided to the activities in every stage. Moreover, structural equation models associating those activities with the benefits gained are presented for a statistical validation. Such a relationship between activities and benefits helps managers to identify the most important factor affecting their benefits and financial income.