Additive Manufacturing Classification

ISBN-13: 9783031142222 / Angielski / Miękka / 2023

Sanjay Kumar

Opis

Additive manufacturing classification is one of the biggest issues faced by AM community. The book provides a comprehensive classification of AM, which can be useful to anyone working in any area of manufacturing. As the classification depends on the interrelation of various AM processes, the book provides concise and critical information of those processes, which can be helpful to anyone looking for a concise book on AM. The book provides original information unavailable in research papers.

Spis treści

About the Author

Abbreviations

1. Process and Classification

1.1. Introduction

1.2. Role of design-specific tool

1.3. Tools in AM and other processes

1.4. Definition of a process and AM

1.5. Steps in additive layer manufacturing (ALM)

1.6. Layerwise and non-layerwise

1.7. Machining and AM

1.7.1. Approach

1.7.2. Generation of waste

1.7.3. Material properties

1.8. Disadvantages of ALM

1.8.1. Staircase effect

1.8.1.1. Removal 

1.8.2. Need for support structure

1.8.3. Problem in repair 

1.9. Additive non-layer manufacturing

1.9.1. CNC accumulation

1.9.2. Continuous liquid interface production

1.9.3. Two-photon polymerization

1.10. Summary of ALM Processes 

1.11. Process differences

1.12. Difference due to materials

1.12.1. Attempt to classify

1.13. Agents for joining materials

1.13.1. Attempt to classify

1.14. Form of feedstock

1.14.1. Attempt to classify

1.15. Conveyance of feedstock

1.15.1. SLM and LENS

1.15.2. Other examples

1.15.3. Attempt to classify

1.15.3.1. No feeding category

1.15.3.2. Feeding category

1.16. First feeding category 

1.17. Second feeding category 

1.18. Difference between solid and liquid deposition

1.19. Classification due to feeding

1.20. Combined classification

1.20.1. Was the decision to combine right

1.20.2. Slurry in the classifcation

1.21. About the book

References

2. Bed Process

2.1. Classification

2.2. Powder bed process

2.2.1. Description of classification

2.2.2. Role of heat

2.3. Laser powder bed fusion

2.3.1. Description

2.3.2. Parameters 

2.3.2.1. Scan spacing

2.3.2.2. Scan speed

2.3.2.3. Layer thickness

2.3.3. Repair

2.3.4. Methods for increasing fabrication rate

2.3.4.1. Increasing layer thickness

2.3.4.2. Dividing processing area

2.3.4.3. Optimizing process 

2.3.4.4. Changing orientation 

2.3.4.5. Increasing scan speed

2.3.4.6. Adopting areawise scanning

2.4. Electron beam powder bed fusion 

2.4.1. Beam generation

2.4.2. Beam manipulation

2.4.2.1. Focusing of beam

2.4.2.2. Beam shape control

2.4.3. Vacuum chamber

2.4.4. Powder bed processing

2.5. EPBF and LPBF

2.5.1. Powder

2.5.2. Beam

2.5.3. Beam-powder interaction

2.5.4. Parameter

2.5.5. Implication of vacuum

2.5.6. Scanning

2.6. Non-beam powder bed fusion

2.6.1. Heater based sintering

2.6.2. Localized microwave heating based AM

2.6.3. High speed sintering

2.6.3.1. Energy-efficiency 

2.7. Linewise, pointwise, and areawise scanning

2.7.1. Linewise 

2.7.2. Pointwise 

2.7.3. Areawise 

2.7.4. Basic differences

2.8. Binder jet three dimensional printing 

2.8.1. Role of binder

2.9. Photopolymer bed process

2.10. Slurry bed process

2.10.1. Binding methods 

2.11. Layerless powder bed process

2.11.1. Formation of a part

2.11.2. Why it is non-layerwise

References

3. Deposition Process

3.1. Classification

3.2. Deposition mechanism

3.2.1. Melting 

3.2.2. Extrusion 

3.2.3. Deformation 

3.2.4. Comparison between deformation and extrusion 

3.2.5. Jetting and spraying

3.2.6. Field force

3.3. Solid deposition 

3.4. Beam solid deposition

3.4.1. Advantages

3.4.2. Disadvantages 

3.5. Laser solid deposition

3.5.1. Types of powder deposition

3.5.1.1. Coaxial continuous

3.5.1.2. Coaxial discrete 

3.5.1.3. Off-axial 

3.5.2. Laser-powder interaction

3.5.2.1. L-beam and powder stream interacts midway

3.5.2.2. L-beam follows powder stream

3.5.2.3. Powder stream follows l-beam

3.6. Electron beam solid deposition

3.7. Powder and wire 

3.7.1. Cost

3.7.2. Availability

3.7.3. Material efficiency

3.7.4. Processing in vacuum

3.7.5. Oxidation

3.7.6. Safety

3.7.7. Effect on process

3.7.8. Processing an inaccessible area

3.8. Non-beam solid deposition

3.9. Additive friction stir deposition

3.10. Friction surfacing based AM

3.11. Cold spray AM

3.11.1. How cold spray is generated

3.12. Arc based deposition

3.12.1. What is arc

3.12.2. Gas tungsten arc welding based 

3.12.2.1. Plasma welding based 

3.12.3. Gas metal arc welding based

3.13. Extrusion based deposition

3.13.1.1. Solid polymer feedstock type 

3.13.1.2. Layerless fused deposition modeling

3.14. Layerless deposition and layerless bed process

3.15. Comparing friction based with fusion based deposition

3.16. Air deposition 

3.17. Ion deposition 

3.17.1. Electrolytic solution based 

3.17.2. Colloidal solution based 

3.18. Liquid deposition 

3.18.1. Water deposition

3.19. Slurry deposition 

References

O autorze

Dr. Sanjay Kumar is the author of Additive Manufacturing Processes, 2020, Springer, and Additive Manufacturing Solutions, 2022, Springer, Cham.

Blurb

Additive manufacturing classification is one of the biggest issues faced by AM community. The book provides a comprehensive classification of AM, which can be useful to anyone working in any area of manufacturing. As the classification depends on the interrelation of various AM processes, the book provides concise and critical information of those processes, which can be helpful to anyone looking for a concise book on AM. The book provides original information unavailable in research papers.

• Offers readers a unique, accelerated learning tool, revealing the subtleties of Additive Manufacturing Classification
  
• Provides solutions to today’s problems in additive manufacturing, using examples, illustrations, and references
  
• Explains nuances of the subject and pros and cons of reaching the right way to classify AM processes