In present work advancement in replication techniques for a biomedical component having a real 3D shape has been introduced. A hip joint was selected as one of a real 3D biomedical implant for this study. A hip joint, made of ABS material, was fabricated as a master pattern by fused deposition modelling (FDM) method. After this mold was made by the deposition of Primary, Secondary and Tertiary coatings with the addition of (1- 2cm in length) nylon fiber of 1.5D as per the Taguchi L9 control log of experimentation.This study outlines complete replication procedure of hip joint in detail from...