This thesis was completed and submitted to Drexel University in partial fulfillment of the requirements for the degree of Master of Mechanical Engineering. Many difficulties in metal machining arise from the precision required by the customer, as well as the exactness necessary for a successful cut to take place. This takes time, effort and money to adjust unique machine tool parameters by a trained professional. This thesis attempts to develop a method for analytically determining the causes for manufacturing process failure during the manufacturing process. It also applies control system...