Fundamentals of Additive Manufacturing for the Practitioner

ISBN-13: 9781119750383 / Angielski / Twarda / 2021 / 192 str.

Sheku Kamara; Kathy S. Faggiani

Spis treści

Chapter 1 Introduction: Moving into Additive Manufacturing 1Introduction 2Manufacturing Processes 5Traditional and AM Job Roles 8Case Conclusion: Developing Knowledge and Skills in AM 15How to Use This Book 16References 19Chapter 2 Is Additive Manufacturing the Right Solution? 21Introduction 22Additive Manufacturing Applications 23AM Notable 1: 24AM Notable 2: 33A Brief History of AM 33Selecting a Pilot AM Project 35AM Notable 3: 38Case Conclusion: Identifying AM Applications for a Pilot Project 39References 41Chapter 3 What Design and Inputs Does Additive Manufacturing Require? 43Introduction 44Design for AM 45Design for DFAM 45Component Design 47AM Notable 3.1 50Part Design 50AM Notable 3.2 54Process Design 57AM Notable 3.3 58Sources of Input 58AMF and STL File Formats 59References 63Chapter 4 What Materials Does Additive Manufacturing Use? 65Introduction to AM Materials 66Selecting AM Materials 67Polymers 69AM Notable 4.1 3D Printing a Ride to Mars 73AM Notable 4.2 Chicken Feathers - Not Just for Pillows Anymore! 75AM Notable 4.3 3D Print a House in 24 Hours for $10k (or less) 78References 82Chapter 5 Which Additive Manufacturing Technology and Process Are Right for My Solution? 85Introduction 86Binder Jetting 88Directed Energy Deposition 90Material Extrusion 92Material Jetting 94Powder Bed Fusion 96Sheet Lamination 98Vat Photopolymerization 99Hybrid Systems 102References 103Chapter 6 What Machine and Build Preparation Occurs in Additive Manufacturing? 105Introduction 106AM Notable 6.1 106General Machine and Build Preparation Tasks 107AM Notable 6.2 111AM Process-Specific Machine and Build Preparation 111AM Notable 6.3 121References 122Chapter 7 What Occurs During the Additive Manufacturing Build Process? 123Introduction 124Quality in AM 124Build Planning and the Build Process 128Build Process 133References 138Chapter 8 What Happens after the Additive Manufacturing Build Process Is Complete? 141Introduction 142Part Removal 143Material Removal 144Support Removal 146Treating 147Finishing 147Inspection 148Summary of Post-Processing Methods 148References 150Chapter 9 What Do We Do to Move to Additive Manufacturing? 153Introduction 153AM Implementation Roadmap 154Identify a Vision and Strategy 155Prepare to Manage Change 157Acquire AM Systems Access and Support 158Develop AM Workflows 161Develop Your AM Workforce 162Monitor Results and Adjust 164References 165Chapter 10 Where Can I Learn More? 167Introduction 167AM Acronyms and Terminology 167AM Job Postings and Employment Information 168AM Education and Training 169AM Professional Certification 170AM Body of Knowledge (AMBOK) 170AM University Consortia and Centers of Excellence 171AM Service Bureaus and Vendors 171AM Material Selection Guides 172AM Technology Selection Guides 172AM Design Guidelines 173AM Professional Associations, Conferences, and Meetings 173Index 175

O autorze

Sheku Kamara is Dean of Applied Research at Milwaukee School of Engineering, where he supervises the school's Applied Technology Center. He is past Chair of the Additive Manufacturing Users Group and co-managed the development of the Additive Manufacturing Body of Knowledge and the Additive Manufacturing Certificate Program for SME and America Makes.Kathy S. Faggiani, PhD, is former Director of Graduate and Professional Studies at Milwaukee School of Engineering and served as Associate Director of Curriculum and Programs for Business and Technology at Capella University. She co-authored the Additive Manufacturing Body of Knowledge and the Additive Manufacturing Certificate Program for SME and America Makes.