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Chris Ortiz brings the experience of over 150 successful kaizen events to the pages of this...

A scheduling system for Lean and just-in-time production, Kanban is a proven tool for reducing waste, inventory, and lead times. The implementation of Kanban, however, is a manually intensive action and conducting Kanban projects properly takes experience and direction.

Until now, there has been a need for a book with detailed step-by-step guidelines on how to properly implement Kanban. Complete with color images, The Kanban Playbook: A Step-by-Step Guideline for the Lean Practitioner fills this need.

This new book in The LEAN Playbook Series is your guide to proper...

Cell manufacturing takes traditional process-based production environments and creates right-sized smaller work areas that have all of the essential workstations and equipment needed to produce the product.

Until now, there has been a need for a book with step-by-step guidelines on how to implement cell manufacturing, also known as work cells. Complete with color images, The Cell Manufacturing Playbook: A Step-by-Step Guideline for the Lean Practitioner fills this need.

This new book in The LEAN Playbook Series is ideal for Lean practitioners and...

Fear of change--we all experience it. Some accept change immediately, some gradually adapt, while others may never get there. Whether it's poor leadership, the inability to change, or pure ego, this Shingo Prize-winning book explores this perplexing commitment to inefficiency.

The Psychology of Lean Improvements: Why Organizations Must Overcome Resistance and Change the Culture examines the psychology behind why businesses avoid Lean transformations. It investigates why businesses cling to the eight deadly wastes...

A powerful and effective Lean tool, 5S can help prevent company failure and launch an organization into world-class operational excellence. Until now, however, there has been a need for a book with detailed step-by-step guidelines on how to properly implement 5S (Sort, Set in Order, Scrub, Standardize, Sustain) and the visual workplace. Complete with color images, The 5S Playbook: A Step-by-Step Guideline for the Lean Practitioner fills this need.

This new book in The LEAN Playbook Series is your guide to proper 5S and visual workplace implementation. It is ideal for...

Complete with color pictures from real quick changeover implementations, The Quick Changeover Playbook provides detailed step-by-step guidelines on how to reduce setup times as well as improve flexibility, product quality, and visual control while reducing lead times and costs.

This new book in The LEAN Playbook Series is your guide to effective setup-reduction projects. It is ideal for Lean practitioners and facilitators seeking a training tool and a guideline that can be used in the work area while improvements are being made....

An effective visual communication system can help manufacturing employees eliminate significant waste from daily tasks. From work-zone color coding to posted metrics, visual controls clarify and simplify the path to enhanced processes and profits.

Leaving little to chance, Visual Controls: Applying Visual Management to the Factory provides a detailed explanation of how to apply the Lean principles of 5S to convert your factory to a fully functioning Visual Workplace. It covers the range of methods that collectively compose an effective visual...

Take your business to a new level with this comprehensive, Auto Body Repair industry specific implementation guide. By adapting the techniques of Lean manufacturing for the Auto Collision Industry, Mr. Ortiz guides you through the steps necessary to turn your shop into a Lean place of business. Lean Auto Body sets the stage for a sustainable Lean improvement by not only discussing, but showing examples of wastes, flow, and visual cues within the shop in an easy to understand manner.

A companywide approach to improving the effectiveness and longevity of equipment and machines, Total Productive Maintenance (TPM) is a critical component of production line success. The need for a step-by-step guidelines on how to achieve TPM has been filled with the publication of The TPM Playbook: A Step-by-Step Guideline for the Lean Practitioner.

Complete with color images, this new book in The LEAN Playbook Series is ideal for Lean practitioners and facilitators seeking a training tool for use in the work area while improvements are accomplished....